This article explains MW, kW, kVA, kVAR conversions and power factor correction methods comprehensively technically.
We detail two-way power triangle, kW kVA kVAR conversions and converter design for industrial systems.
Power Triangle Converter: kW, kVA, kvar and Power Factor (Two-Way)
Fundamentals of kW, kVA, kVAR and Power Factor
Electric power in AC systems is represented by three interrelated quantities: active power (kW), reactive power (kVAR) and apparent power (kVA). The power factor (PF) is the ratio of active power to apparent power and characterizes how effectively electrical power is converted into useful work. Understanding these relationships is prerequisite for accurate sizing of power-factor correction (PFC) devices and for designing two-way or bidirectional converters that manage both active and reactive power flows. Key definitions:- Active power (P): energy converted to work or heat, measured in kilowatts (kW).
- Reactive power (Q): energy oscillating between source and reactive elements, measured in kilovolt-amperes reactive (kVAR).
- Apparent power (S): vector sum magnitude of P and Q, measured in kilovolt-amperes (kVA).
- Power factor (PF): PF = P / S = cos(phi), where phi is the phase angle between voltage and current.
Two-Way Power Triangle Explained
The classic power triangle relates P, Q and S geometrically. A "two-way" power triangle concept emphasizes reversible reactive power flow (both capacitive and inductive), and the converter (Master kW–kVA–kVAR device) can actively inject or absorb reactive power while controlling active power export/import. This is essential in modern grids with distributed generation, energy storage and stringent grid codes requiring dynamic reactive support. Core triangle relationship (expressed using plain text math):S = sqrt(P^2 + Q^2)
P = S * cos(phi)
Q = S * sin(phi)
PF = cos(phi) = P / S
- P: active power in kW. Typical industrial load: 50–1000 kW per feeder.
- Q: reactive power in kVAR. Values often range from -500 kVAR (capacitive) to +500 kVAR (inductive) for medium feeders.
- S: apparent power in kVA. S ≥ P; common ratings are 75 kVA, 150 kVA, 500 kVA, 1000 kVA.
- phi: power angle in degrees. Typical PF targets are 0.95 to 0.99 lagging (inductive loads) or leading if over-corrected.
Interpretation in Two-Way Systems
In two-way operation the sign of Q indicates direction:- Q > 0: inductive (lagging) reactive demand — converter must supply capacitive Q or absorb inductive Q to compensate.
- Q < 0: capacitive (leading) reactive surplus — converter may absorb capacitive energy and return inductive support.
Master kW–kVA–kVAR Converter Architectures
A Master converter integrates measurement, control and power electronics to manage P, Q and S constraints. Architectures commonly include:- Active front-end inverter with bidirectional DC link for energy storage integration.
- Dedicated reactive-power injection stage (fast current control loops) to provide Q independent of P within limits.
- Supervisory control to optimize PF, minimize losses and respect grid codes (e.g., dynamic VAR schedules).
- Real-time measurement of P, Q and S per phase and aggregated.
- Current control bandwidth sufficient for grid support (order of milliseconds).
- Overload and thermal protection for continuous and short-duration kVA delivery.
- Coordination with capacitor banks, synchronous condensers and network protection.
Control Strategies and Power Limits
Control modes:- Fixed PF mode: maintain constant power factor (e.g., 0.95 lagging).
- Reactive power schedule: follow a time-varying Q setpoint for voltage regulation.
- Priority active-mode: maximize P export while providing Q within residual capacity (S limit).
|S_command| ≤ S_rated
P_command^2 + Q_command^2 ≤ S_rated^2

Formulas and Variable Explanations with Typical Values
Below are the primary formulas used for conversion and sizing. Each formula is followed by variable definitions and typical example values. Formula 1 — Apparent power:S = sqrt(P^2 + Q^2)
- S: apparent power (kVA). Typical ratings: 100 kVA, 500 kVA, 1,000 kVA.
- P: active power (kW). Example: 400 kW motor.
- Q: reactive power (kVAR). Example: 300 kVAR inductive.
kVAR_c = P * (tan(phi_initial) - tan(phi_target))
- kVAR_c: capacitor reactive power to be installed (kVAR).
- P: active power in kW. Typical P for calculation: 100 kW, 500 kW.
- phi_initial: arccos(PF_initial) in radians.
- phi_target: arccos(PF_target) in radians.
Q = P * tan(arccos(PF))
- Q: reactive power (kVAR).
- P: active power (kW).
- PF: power factor (unitless). Typical PF: 0.7–0.99.
S_corrected = P / PF_target
- S_corrected: required apparent power (kVA) after PF correction.
- P: active power (kW).
- PF_target: desired power factor (unitless).
I_cap = kVAR_c * 1000 / V
- I_cap: capacitor current in amperes at system voltage V (A).
- kVAR_c: capacitor size in kVAR.
- V: line-to-neutral voltage for single-phase or line voltage for three-phase instantaneous per-phase calc (V). Typical: 230 V, 400 V, 480 V.
Extensive Tables of Common Values
| PF | phi (deg) | tan(phi) | Q per 100 kW (kVAR) | S per 100 kW (kVA) |
|---|---|---|---|---|
| 0.60 | 53.13 | 1.3333 | 133.3 | 166.7 |
| 0.70 | 45.57 | 1.0206 | 102.06 | 142.86 |
| 0.80 | 36.87 | 0.75 | 75.0 | 125.0 |
| 0.85 | 31.79 | 0.6190 | 61.90 | 117.65 |
| 0.90 | 25.84 | 0.4843 | 48.43 | 111.11 |
| 0.95 | 18.19 | 0.3287 | 32.87 | 105.26 |
| 0.98 | 11.48 | 0.2027 | 20.27 | 102.04 |
| P (kW) | PF_initial | PF_target | kVAR_c required | S_before (kVA) | S_after (kVA) |
|---|---|---|---|---|---|
| 100 | 0.75 | 0.95 | +68.0 | 133.33 | 105.26 |
| 250 | 0.80 | 0.95 | +104.0 | 312.5 | 263.16 |
| 500 | 0.70 | 0.95 | +229.3 | 714.29 | 526.32 |
| 1000 | 0.85 | 0.98 | +166.9 | 1176.47 | 1020.41 |
- kVAR_c required computed using kVAR_c = P * (tan(arccos(PF_initial)) - tan(arccos(PF_target))).
- S_before = P / PF_initial; S_after = P / PF_target.
Design Considerations for Master Converters
Practical considerations when sizing or specifying a Master kW–kVA–kVAR converter include:- Peak versus continuous kVA: specify converter rating for continuous S and short-time overload capability (e.g., 110–150% for 10 seconds).
- Reactive capability curve: manufacturers specify Q(P) envelope — ensure Q availability at required P operating points.
- Thermal limits: current-carrying components limit continuous Q delivery at given voltage and frequency.
- Harmonics: reactive compensation and power electronics can inject harmonics — compliance with IEEE 519 is required.
- Coordination with fixed capacitors: automatic switching can cause resonance; active converters provide smoother control.
Protection and Stability
Converters must include:- Voltage and frequency ride-through per grid codes (e.g., IEEE 1547 for DER interconnection).
- Anti-islanding and synchronization functions.
- Protection against overcurrent and thermal runaway when Q commands approach S limits.
Real-World Example 1: Industrial Motor Plant PF Correction
Problem statement: A manufacturing facility operates a bank of motors with combined steady active load P = 500 kW. Measured facility power factor is PF_initial = 0.70 lagging. The facility owner wants PF_target = 0.95 lagging at service transformer secondary (400 V). Determine:- Required fixed capacitor bank size in kVAR.
- New apparent power S_after and transformer loading reduction.
- Capacitor current per phase for a three-phase, 400 V system (line voltage).
phi_initial = arccos(0.70)
phi_target = arccos(0.95)
phi_initial ≈ 45.57 degrees
phi_target ≈ 18.19 degrees
tan(phi_initial) ≈ 1.0206
tan(phi_target) ≈ 0.3287
Step 2 — Compute kVAR_c required:kVAR_c = P * (tan(phi_initial) - tan(phi_target))
kVAR_c = 500 * (1.0206 - 0.3287) = 500 * 0.6919 = 345.95 kVAR
S_before = P / PF_initial = 500 / 0.70 = 714.29 kVA
S_after = P / PF_target = 500 / 0.95 = 526.32 kVA
I_phase = (kVAR_c * 1000) / (sqrt(3) * V_line)
I_phase = (350 * 1000) / (1.732 * 400) = 350000 / 692.8 ≈ 504.8 A (total three-phase current distributed; per-phase device ratings accordingly)
Interpretation:- Install a 350 kVAR capacitor bank with appropriately rated switching and inrush limiting.
- Transformer size can be re-evaluated; a reduction in apparent loading may allow transformer re-rating or defer upgrades.
- Coordinate with harmonic analysis and anti-resonance filters if required (see IEEE 519).
Real-World Example 2: PV Inverter Providing Active and Reactive Support
Problem statement: A commercial rooftop PV system uses a 300 kW inverter. The grid operator requires the device to support voltage by supplying up to ±150 kVAR while exporting up to 300 kW. Determine whether the inverter rated at 350 kVA can supply simultaneous P and Q without exceeding S rating. Also compute the maximum Q available when exporting full P. Given:- P_max = 300 kW (export)
- Q_max_device = ±150 kVAR (nominal capability)
- S_rated = 350 kVA
S_required = sqrt(P_max^2 + Q_max_device^2)
S_required = sqrt(300^2 + 150^2) = sqrt(90000 + 22500) = sqrt(112500) ≈ 335.41 kVA
Q_available_max = sqrt(S_rated^2 - P^2)
Q_available_max = sqrt(350^2 - 300^2) = sqrt(122500 - 90000) = sqrt(32500) ≈ 180.28 kVAR
PF = P / sqrt(P^2 + Q^2) = 300 / 335.41 ≈ 0.895
- Specify a Q(P) capability curve in procurement documents to guarantee compliance.
- Consider thermal derating and ambient temperature because nominal S_rating may reduce with temperature.
- Include fast control loops for voltage support and grid code compliance (e.g., reactive power ramp rates).
Implementation Best Practices and Coordination
When implementing Master converters or large capacitor installations, follow these best practices:- Perform harmonic analysis and short-circuit studies to avoid resonance points; consider detuning reactors.
- Coordinate protection settings: overcurrent, ground-fault, unbalance and islanding detection.
- Employ staged or dynamic compensation for variable loads: automatic power-factor controllers (APFC) versus static VAR compensators (SVC) or STATCOMs.
- Use telemetry and supervisory control for remote measurement and compliance reporting.
- Plan maintenance access for capacitors (life-limited components) and power electronics (cooling, fans, filters).
Operational Strategies
Operational strategies for maximizing value:- Target PF at the point of common coupling (PCC) rather than locally at individual loads to optimize network loading.
- Use active converters to dynamically regulate voltage during fluctuating load and generation scenarios.
- Integrate energy management to reduce active power peaks and then use freed capacity to supply reactive support when needed.
Regulatory and Normative References
Standards and guidance commonly referenced in design and procurement:- IEEE Std 141 (Green Book) — grounding and system analysis principles for industrial power systems. See https://standards.ieee.org/standard/141-1993.html
- IEEE Std 519 — Recommended practices and requirements for harmonic control in electrical power systems. See https://standards.ieee.org/standard/519-2014.html
- IEEE Std 1547 — Standard for interconnection and interoperability of distributed energy resources with associated electric power systems interfaces (reactive power and ride-through requirements). See https://standards.ieee.org/standard/1547-2018.html
- IEC 61000 series — electromagnetic compatibility and grid compatibility guidance. Relevant pages: https://www.iec.ch/standards
- U.S. Department of Energy — guides on power factor and energy efficiency. See https://www.energy.gov/
Commissioning, Testing and Measurement
Recommended commissioning sequence:- Verify metering calibration for P, Q and S on each phase and aggregated.
- Run no-load and step-load tests to validate control loops and dynamic Q response.
- Perform harmonic injection tests and measure per IEEE 519 limits.
- Test maximum Q injection and absorption at several P setpoints to validate the Q(P) capability envelope.
- Document firmware settings, protective trip thresholds and telemetry configuration for operations teams.
- Use true-RMS meters and digital power analyzers with harmonic capability to characterize non-sinusoidal conditions.
- Record time-stamped data during load cycles to verify PF performance under realistic conditions.
Economic and Operational Impacts
Benefits of proper conversion and two-way reactive capability:- Reduced utility demand charges by lowering apparent power drawn from grid.
- Improved voltage profile and reduced transmission losses.
- Deferred investments in transformer and feeder upgrades by reducing apparent loading.
- Capital expenditure for active converters is higher than fixed capacitors but provides dynamic response and avoids resonance.
- Energy losses in converter semiconductors and cooling must be accounted for in lifecycle cost analysis.
- Maintenance and replacement cycles differ: capacitors (years) vs. power electronics (typically longer service but complex repairs).
Checklist for Specifying a Master kW–kVA–kVAR Converter
Use this checklist when writing technical specifications:- Rated continuous apparent power (kVA) and short-time overload capacity.
- Reactive power capability curve Q(P) with temperature derating included.
- Control modes: PF, Q schedule, voltage support, active power priority.
- Harmonic emission levels and compliance with IEEE 519.
- Protection: anti-islanding, overcurrent, anti-resonance or filter provisions.
- Communications: SCADA, IEC 61850 or Modbus for telemetry and control.
- Mechanical enclosure, ingress protection and cooling method.
Summary of Practical Formulas and Quick-Reference Values
Quick conversion recipes:- To compute kVAR required to move PF from PF1 to PF2: kVAR = P * (tan(arccos(PF1)) - tan(arccos(PF2))).
- To compute apparent power from P and Q: S = sqrt(P^2 + Q^2).
- To compute Q from P and PF: Q = P * tan(arccos(PF)).
- To compute available Q with a given S and P: Q_max = sqrt(S^2 - P^2).
Further Reading and Authoritative Links
Authoritative resources for deeper understanding and standards:- IEEE Standards Association — catalog of power system standards, including IEEE 519, 1547 and 141: https://standards.ieee.org
- International Electrotechnical Commission (IEC) standards and guides: https://www.iec.ch
- U.S. Department of Energy resources on power quality and efficiency: https://www.energy.gov/eere/amo/power-quality
- European Network of Transmission System Operators (ENTSO-E) — grid codes and reactive power requirements: https://www.entsoe.eu
Final Operational Recommendations
When deploying Master kW–kVA–kVAR converters, follow these pragmatic recommendations:- Perform a full site-level power flow and harmonic study before specifying hardware.
- Engage with the utility early regarding reactive power policies, penalties or incentives.
- Favor active power electronics for sites requiring dynamic voltage support or where resonance with fixed capacitors is likely.
- Ensure firmware supports both manual and automated PF targets, with secure remote updates.
- Document test protocols and acceptance criteria aligned with IEEE/IEC standards for commissioning and maintenance.