Maximum Demand in Buildings Calculator – NEC

Accurately calculating maximum demand in buildings is critical for safe, efficient electrical design. It ensures compliance with NEC standards and prevents system overloads.

This article explores the NEC-based maximum demand calculation methods, practical tables, formulas, and real-world examples. Engineers and designers will gain expert insights.

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  • Calculate maximum demand for a 3-phase commercial building with 150 kVA connected load.
  • Determine maximum demand for a residential complex with 50 kW total connected load.
  • Find maximum demand for a mixed-use building with lighting, HVAC, and motor loads totaling 200 kVA.
  • Compute maximum demand for an industrial facility with 500 kW connected load and diverse equipment.

Comprehensive Tables of Common Values for Maximum Demand Calculations per NEC

These tables provide essential reference values for connected loads, demand factors, and demand loads used in NEC maximum demand calculations. They are based on NEC Article 220 and related guidelines.

Load TypeTypical Connected Load (kW or kVA)Demand Factor (%)Reference NEC Article
General Lighting1.0 W/ft² (residential), 1.5 W/ft² (commercial)100%220.12
Small Appliances (Residential)1,500 VA per dwelling unit100%220.52
Heating and Air ConditioningVaries by equipment, typically 100% connected load100%220.53
Motors (General Purpose)Full load current per motor nameplateVaries (typically 100% for NEC demand)430.22
Cooking Equipment (Commercial)Varies, often 80% demand factor80%220.55
ElevatorsNameplate rating or 100% connected load100%620.51
Receptacle Loads (Commercial)180 VA per receptacle100%220.14
Number of Units (Residential)Demand Factor (%) per NEC 220.42Notes
1 to 3100%Full connected load
4 to 640% for first 4 units, 30% for next 2 unitsDemand factor reduces with more units
7 to 1030% for units 7 to 10Further reduction
Above 1025% for units above 10Minimum demand factor

Essential Formulas for Maximum Demand Calculation According to NEC

Understanding and applying the correct formulas is fundamental to accurately determining maximum demand in buildings. Below are the key formulas, variables, and their interpretations.

1. Basic Maximum Demand Formula

Maximum Demand (kVA) = Connected Load (kVA) × Demand Factor
  • Connected Load (kVA): The sum of all individual loads connected to the electrical system.
  • Demand Factor: A decimal or percentage representing the expected maximum simultaneous load, less than or equal to 1.

2. NEC Residential Demand Load Calculation (Per NEC 220.42)

Total Demand Load = Lighting Load + Small Appliance Load + General Appliance Load + Heating Load + Air Conditioning Load

Where:

  • Lighting Load: Calculated as 3 VA per square foot (per NEC 220.12).
  • Small Appliance Load: 1,500 VA per dwelling unit (NEC 220.52).
  • General Appliance Load: 1,500 VA per dwelling unit (NEC 220.52).
  • Heating and Air Conditioning Load: Calculated at 100% of connected load unless demand factors apply.

3. Demand Factor Application for Multiple Units (NEC 220.42)

Demand Load = (First 3 units × 100%) + (Next 3 units × 40%) + (Next 4 units × 30%) + (Remaining units × 25%)

This formula reduces the total connected load demand for multiple dwelling units, reflecting diversity.

4. Demand Load for Motors (NEC 430.22)

Demand Load = Full Load Current × Voltage × √3 (for 3-phase motors)
  • Full Load Current: Nameplate current rating of the motor.
  • Voltage: Operating voltage of the motor.
  • √3: Factor for converting line-to-line voltage in 3-phase systems.

5. Total Maximum Demand for Mixed Loads

Total Maximum Demand = ∑ (Individual Load × Corresponding Demand Factor)

This formula sums all individual loads after applying their respective demand factors, per NEC guidelines.

Detailed Real-World Examples of Maximum Demand Calculation

Example 1: Residential Building Maximum Demand Calculation

A residential building has 8 dwelling units, each with the following connected loads:

  • Lighting load: 3 VA/ft², total area 2,000 ft² per unit
  • Small appliance load: 1,500 VA per unit
  • General appliance load: 1,500 VA per unit
  • Heating load: 5 kW per unit
  • Air conditioning load: 4 kW per unit

Calculate the maximum demand for the entire building according to NEC 220.

Step 1: Calculate connected loads per unit

  • Lighting load per unit = 3 VA/ft² × 2,000 ft² = 6,000 VA (6 kVA)
  • Small appliance load = 1,500 VA
  • General appliance load = 1,500 VA
  • Heating load = 5,000 VA
  • Air conditioning load = 4,000 VA

Total connected load per unit = 6,000 + 1,500 + 1,500 + 5,000 + 4,000 = 18,000 VA (18 kVA)

Step 2: Calculate total connected load for 8 units

Total connected load = 18 kVA × 8 = 144 kVA

Step 3: Apply demand factors for multiple units (NEC 220.42)

  • First 3 units at 100%: 3 × 18 kVA = 54 kVA
  • Next 3 units at 40%: 3 × 18 kVA × 0.4 = 21.6 kVA
  • Next 2 units at 30%: 2 × 18 kVA × 0.3 = 10.8 kVA

Total demand load = 54 + 21.6 + 10.8 = 86.4 kVA

Step 4: Add heating and air conditioning loads

Heating and AC loads are typically added at 100% connected load unless otherwise specified.

  • Heating load total = 5 kW × 8 = 40 kW
  • AC load total = 4 kW × 8 = 32 kW

Convert kW to kVA assuming power factor 1 (resistive loads):

  • Heating load = 40 kVA
  • AC load = 32 kVA

Total maximum demand = 86.4 kVA (lighting + appliances) + 40 kVA (heating) + 32 kVA (AC) = 158.4 kVA

Example 2: Commercial Building Maximum Demand Calculation

A commercial building has the following connected loads:

  • Lighting load: 1.5 W/ft², total area 10,000 ft²
  • Receptacle load: 180 VA per receptacle, 50 receptacles
  • Motors: Three 10 HP motors, 460 V, 3-phase
  • Cooking equipment: 20 kW connected load

Calculate the maximum demand according to NEC.

Step 1: Calculate lighting load

Lighting load = 1.5 W/ft² × 10,000 ft² = 15,000 W = 15 kW

Step 2: Calculate receptacle load

Receptacle load = 180 VA × 50 = 9,000 VA = 9 kVA

Step 3: Calculate motor load

Full load current for 10 HP motor at 460 V (from NEC Table 430.247) ≈ 14 A

Power per motor = √3 × Voltage × Current × Power Factor (assumed 0.9)

Power = 1.732 × 460 V × 14 A × 0.9 ≈ 10,000 VA (10 kVA) per motor

Total motor load = 3 × 10 kVA = 30 kVA

Step 4: Apply demand factors

  • Lighting load demand factor = 100% (NEC 220.12)
  • Receptacle load demand factor = 100% (NEC 220.14)
  • Motor load demand factor = 100% (NEC 430.22)
  • Cooking equipment demand factor = 80% (NEC 220.55)

Step 5: Calculate total maximum demand

Total demand = 15 kVA + 9 kVA + 30 kVA + (20 kW × 0.8) = 15 + 9 + 30 + 16 = 70 kVA

Additional Technical Considerations for Maximum Demand Calculations

  • Power Factor Correction: While NEC calculations often assume unity power factor for simplicity, real-world loads may require correction factors.
  • Diversity and Load Management: Demand factors reflect diversity; understanding load usage patterns can optimize system sizing.
  • Voltage Drop and Conductor Sizing: Maximum demand impacts conductor sizing and voltage drop calculations, critical for system reliability.
  • NEC Updates: Always consult the latest NEC edition, as demand factors and calculation methods may evolve.
  • Special Loads: Certain loads like elevators, emergency systems, and HVAC may have unique demand factor rules.

For authoritative NEC guidelines, refer to the official NFPA website: NFPA NEC Resources.

Accurate maximum demand calculations ensure electrical systems are safe, efficient, and code-compliant, preventing costly redesigns and hazards.