Arc Flash Incident Energy Calculator – NFPA 70E, IEEE 1584

Explore concise arc-flash tables highlighting critical IEEE 1584 parameters, boosting electrical safety knowledge and compliance.

Leverage NFPA 70E-aligned results to select PPE confidently, reduce downtime, and protect skilled maintenance teams.

Arc-Flash Incident-Energy Calculator i Uses the IEEE 1584-2002 empirical equation (208 V – 15 kV).
Good for fast PPE screening—run a full study for final labels.

Formula: En = Cf · Ibf · t · (610⁄D)1.4738 cal/cm²
Coefficients from IEEE 1584-2002 empirical model (Cf adjusted for configuration ± box factor).

Standard used: IEEE Std 1584-2002 (screening method). This calculator does not implement the 2018 algorithm, which requires additional inputs and iterative steps.

Disclaimer: Results are preliminary and conservative. They do not replace a full arc-flash hazard analysis by a qualified engineer.

Not for Professional Use: Please ensure that any user of this calculator clearly understands it’s not for professional risk analysis or for compliance with safety standards. For those purposes, specialized software tools and qualified personnel must be used.

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Arc Flash Data Tables (Typical Values)

Below are comprehensive tables summarizing typical input parameters and results used in arc flash incident energy calculations as defined by IEEE 1584 and NFPA 70E.

Table 1: Common System Parameters

ParameterTypical RangeUnitDescription
System Voltage208 – 13,800Volts (V)Line-to-line voltage of electrical system
Bolted Fault Current2 – 65kAAvailable symmetrical short-circuit current
Arc Duration0.05 – 2Seconds (s)Duration the arc exists before interruption
Working Distance305 – 914mmDistance between worker and arc source
Electrode Gap (G)13 – 76mmDistance between conductive parts that sustain arc
Equipment TypeVCB, VCBB, HCB, HOAN/AConfiguration of equipment and electrode arrangement
Enclosure TypeMetal-enclosed / OpenN/AAffects arc behavior and incident energy

Formulas for Arc Flash Incident Energy Calculation (Corrected per IEEE 1584-2018)

The empirically derived arc current formula from IEEE 1584-2018 is:

Where:

Where:

3. Arc Flash Boundary (AFB)

Where:

4. Energy Conversion (Cal to Joules)

Real-World Examples

Example 1: MCC Operating at 480V

System Parameters:

  • Voltage = 480 V
  • Bolted Fault Current = 25 kA
  • Arc Duration = 0.3 seconds
  • Working Distance = 457 mm
  • Gap Between Conductors = 32 mm
  • Electrode Configuration = VCBB

Steps:

Result:

  • Arc Current: ~19.8 kA
  • Incident Energy: 6.5 cal/cm²
  • Arc Flash Boundary: 1035 mm

Example 2: 13.8kV Switchgear

System Parameters:

  • Voltage = 13,800 V
  • Bolted Fault Current = 10 kA
  • Arc Duration = 0.5 seconds
  • Working Distance = 914 mm
  • Gap Between Conductors = 76 mm
  • Electrode Configuration = HCB

Result:

  • Arc Current: ~7.4 kA
  • Incident Energy: 4.2 cal/cm²
  • Arc Flash Boundary: 786 mm

Additional Notes

  • IEEE 1584-2018 introduces five electrode configurations: VCB, VCBB, HCB, HOA, and HAA.
  • Always use software tools like SKM, ETAP, or EasyPower to handle complex coefficients and modeling.
  • NFPA 70E defines the threshold of 1.2 cal/cm² as the limit for second-degree burn risk.
  • Calculation accuracy depends on proper identification of electrode configuration, gap distance, and arc duration, which should be aligned with protective device clearing time.
  • Always verify that the short-circuit current falls within IEEE 1584’s recommended range: 500 A to 106,000 A.

References